As for common issues between the '04 2.5 and the now '05 3.0L here are mine: Expansion tanks - cracked on both of them within 160k in the same place. Heater exchanger hoses (behind the front exhaust manifold). These went weak at 170k. Top hose: at the engine side it split. Radiator: cracked near the top hose side.
Ford mondeo MK3 2.5 V6 - EGR blanking. vitorjcc; Oct 26, 2022; 3 modifications and questions associated to Mk3 Mondeos with a 2.5L V6 or 3.0L V6 engine.
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ford mondeo 2.5 v6 engine